Project At A Glance

Client

Ribcage

Challenge

To engineer a high-performance textile interface for proprietary hardware. The goal: ergonomically supporting the full mass of professional camera systems without restricting operator mobility.

Solution

A bespoke, ergonomic load-bearing harness built from the ground up. The design focuses on weight-neutralisation and biomechanical support, allowing for extended use in demanding production environments.

Core Services

Bespoke product design, materials engineering, prototyping and sampling, UK-based small-batch manufacturing.

The Enquiry

Our client approached us with a concept for the RIBCAGE Brace, an innovative ergonomic metal frame designed to support and facilitate the transport of heavy industrial camera systems. While the client had already developed the metal structure, they required a bespoke soft fabric harness to integrate with the frame, allowing it to be comfortably worn by the user.

  • Weight Imbalance: The sheer, unbalanced weight of industrial camera equipment causing physical strain.
  • Operational Fatigue: The impact of extended operating hours on the user's endurance and comfort.
  • Lack of Market Solutions: A total absence of off-the-shelf products capable of meeting these specific ergonomic requirements.
  • Integration Needs: The necessity for a high-performance harness engineered from the ground up to ensure seamless load redistribution.

The customer was looking for development work initially then a possible production run in our UK workshop.

The Project

The primary objective was to engineer a harness system that would improve operator posture, stabilise the camera during use, and transfer the load away from the shoulder to be more evenly balanced on the hips. A key engineering challenge involved developing a secure, comfortable connection between the metal RIBCAGE Brace and the wearable harness. We addressed this through the following development process:

  • Custom Engineering: We invented bespoke attachment methods, including a custom-designed and manufactured buckle fixing on the left side with a side-release clip for seamless integration.
  • Collaborative Design: Throughout the development phase, we maintained a close partnership with the client via face-to-face meetings and Microsoft Teams consultations to refine the concept.
  • Prototyping: An initial "Version 1" was manufactured to validate the core functionality, followed by a detailed refinement stage to accommodate a wide range of body types.
  • Iterative Testing: Each round of testing provided valuable insights that allowed us to step-by-step improve the adjustability, stability, and overall comfort of the system.

The Result

The final system is a fully developed ergonomic support solution that bridges the gap between heavy industrial hardware and human ergonomics. By using highly durable, padded and breathable materials, we created a secure fit that has already been validated through real-world use.

  • Weight Redistribution: Effectively transfers the payload away from the shoulder and distributes weight across the hips.
  • Operational Stability: Significantly improves camera stability during active operation.
  • Ergonomic Health: Promotes improved posture and reduces physical strain during prolonged filming sessions.
  • Universal Fit: Features an adjustable design that adapts comfortably to different body types.
  • Premium Construction: Manufactured using robust, high-quality materials with strategic padding for long-term wearer comfort.

Customer Testimonial

We needed to create a bespoke solution for a unique product. MC Products designed and manufacture our speciality harness for RibCage Cinema Products camera support device. The team at MC products fully understood the brief and the specific features we needed to incorporate into the design. The quality of workmanship is outstanding, we’re delighted with the harness. Our experience from start to finish has been an absolute pleasure.